水处理设备维护改进策略

Improvement Strategy of Water Treatment Equipment Maintenance

1对设备及时进行更换

1. Replacement of equipment in time

一般来说，脱盐水处理装置的设备或多或少都存在一定的问题，这就要求必须对过滤器滤料及超滤、反渗透膜元件进行及时的更换。在经过更换滤料之后，不仅可以使得反渗透进水精度有所提高，还可以使得清洗的频率有所降低，减少反渗透膜的污染阻塞的现象，从而使得反渗透装置可以高效地进行工作。此外，还应该增加必要的检测途径，增加必要的余氯检测装置，将余氯检测装置安装在总出水管的位置，就可以对排出水中的氯含量进行有效的监测，同时还可以为还原剂提供必要的参考，投入适量的还原剂，进而可以进入到反渗透装置中。除此之外，还可以避免反渗透膜的容易发生氧化的问题，使得水的质量得到保障。

Generally speaking, there are some problems in the equipment of desalted water treatment unit, which requires timely replacement of filter material, ultrafiltration and reverse osmosis membrane elements. After replacing the filter material, not only the accuracy of reverse osmosis water inflow can be improved, but also the frequency of cleaning can be reduced, and the phenomenon of fouling and blocking of reverse osmosis membranes can be reduced, so that the reverse osmosis device can work efficiently. In addition, the necessary detection methods should be added, and the necessary residual chlorine detection devices should be added. If the residual chlorine detection devices are installed in the position of the main outlet pipe, the chlorine content in the discharged water can be effectively monitored. At the same time, the necessary reference can be provided for the reductant, and a proper amount of reductant can be put into the reverse osmosis device. In addition, it can also avoid the oxidation of reverse osmosis membranes, so that the quality of water can be guaranteed.

2节能化发展

2 Energy-saving Development

在当前水处理机械设备的实际应用过程中，其虽然最终净化水平在不断反复操作状况下能够得到较好保障，但是同样也带来了较为明显的能源损耗问题，如此也就必然需要切实围绕着节能工作进行不断研究，促使水处理机械设备的应用能够具备理想的能源节约效果。结合这种节能化的研究发展，其不仅仅需要重点提升净化效率，更新现有的污水处理方式和手段，还可以着眼于一些新型能源的应用进行探索。

In the current practical application of water treatment machinery and equipment, although the final purification level can be better guaranteed under the condition of repeated operation, it also brings about more obvious energy loss problems. Therefore, it is necessary to study the energy conservation work and promote the application of water treatment machinery and equipment to have ideal energy saving effect. 。 Combined with the research and development of this energy-saving, it not only needs to focus on improving purification efficiency, updating the existing sewage treatment methods and means, but also can focus on the application of some new energy sources.

3建立完善的设备档案

3. Establishing perfect equipment archives

一个完整的设备档案，是由安装使用说明书、图纸、相关信息资料、产品合格证书、安装调试记录等内容组成的，只有完全具备以上档案，才能够对设备的维护与保养有据可依。这些资料是对设备维护和保养的依据，需要有专人妥善保管，并进行备案管理，不可丢失与损坏。设备运行后的运行情况，也需要由工作人员进行定期记录，设备的开机时间、整体运行情况、故障发生时间、故障状况、解决故障方式等，都要进行文字描述，并进行档案归档。设备的维修保养记录也要有相应的文字记载，对于设备的保养和配件的更换情况，数量、型号等相关内容都要做详细的信息记录，以保证后期维护保养时能了解设备的整体情况。

A complete equipment file is composed of installation instructions, drawings, relevant information, product certificates, installation and debugging records, etc. Only with the above files, can the maintenance and maintenance of equipment be based on. These data are the basis for equipment maintenance and maintenance, and need to be properly maintained by a dedicated person, and record management, not to be lost or damaged. The operation of the equipment after operation also needs to be periodically recorded by the staff. The start-up time of the equipment, the overall operation, the time of the failure, the failure status, the way to solve the failure, etc., should be described in words and archived. Maintenance records of equipment should also have corresponding written records. Detailed information records should be made on equipment maintenance and replacement of spare parts, quantity, model and other related contents to ensure that the overall situation of equipment can be understood during later maintenance.

4 设备管理人才培养

4. Training of Equipment Management Talents

水处理设备的维护与保养，要求相关人员对设备的机械、电气、自动化控制等部分以及计算机操作部分等都能有所了解，只有对水处理设备的各个部件熟悉并掌握其工作的原理和流程，才能更好地对设备进行操作、维护及管理。我国目前化工厂水处理专业缺乏综合性人才，很多水处理技术人员对水处理设备只是一知半解，并不能熟练掌握设备的操作流程和原理。一旦设备出现故障或需要维护，现有工作人员不能及时进行抢修，也不能有效排查故障。因此加强水处理设备管理人才的培养，在不依靠设备生产厂家的前提下，有效的排查出设备故障，提高设备的维修效率，降低维修成本，才能大大提高水处理系统的处理能力和效果。

Maintenance and maintenance of water treatment equipment require relevant personnel to know the mechanical, electrical, automation control and computer operation parts of the equipment. Only by familiarizing with each component of water treatment equipment and mastering its working principle and process, can the equipment be better operated, maintained and managed. At present, there is a lack of comprehensive talents in water treatment specialty of chemical plants in China. Many water treatment technicians know little about water treatment equipment and can not master the operation process and principle of equipment skillfully. Once the equipment fails or needs to be maintained, the existing staff can not timely repair, nor can they effectively troubleshoot. Therefore, strengthening the training of water treatment equipment management personnel, without relying on the premise of equipment manufacturers, effectively detect equipment failures, improve equipment maintenance efficiency, reduce maintenance costs, can greatly improve the treatment capacity and effect of water treatment system.